Products
Densmore Tool & Die Works offers an extensive range of custom precision tooling, classified into four main product branches as shown below. Every one of our products is designed to meet and exceed our customers’ requirements.
FRICTION WELD TOOLING
Features and Benefits:
- Chuck designs include 2-jaw, 3-jaw, 4-jaw and hybrid 3/4-jaw chucks
- Chucks in use for 3+ years: no refurbishing required outside regular preventative maintenance
- Quick change feature for tool inserts and hardware improves welder utilization and reduces changeover costs significantly: 20 minutes or less changeover as opposed to 1-2 hours
- Currently in use at 3 different locations globally
- Tool designs have been developed with KUKA engineering support to meet their standards
- Tooling is used on both steel and aluminum materials
- Excellent Cpk (process capability) results for runout, perpendicularity, and phasing which helps to reduce initial unbalance
- Tooling is easy for operators to use (for changeovers and in production)
- Tool design result of DFMEA (Design Failure Mode Effect Analysis) / PFMEA (Process Failure Mode Effect Analysis) process
- Densmore Tool & Die Works has provided chucks and tooling used on Kuka, MTI, IFW, Ashberry and Thompson welders
- Tool inserts currently used for the following components (click to view samples below):